The Lean Principles and Its importance in the Manufacturing Sector
The Lean Principles and Its importance in the Manufacturing Sector. The term lane refers to management tools and techniques, also known as methods of achieving customer satisfaction in the business. All methods of the Lian principle focus on business growth and productivity reduction by minimizing business errors. This principle gives a proper idea to the entrepreneurs on how to improve the business by utilizing the limited resources in order to meet the customer’s needs. The major objective of the Lean principle is to give priority to the customer’s demand; therefore, this method is being widely adopted by the manufacturing industries. Not only in the manufacturing industries but also in the service sectors, this principle is being applied day by day.
Lean principles in manufacturing industries
When it comes to the consideration of the importance of applying Lean Principles in each type of manufacturing sector, these principles have a major impact on manufacturing industries such as;
- It ensures the development of product performance of any manufacturing industry by using the available resources and materials in order to propel the continuous flow of products without comprising the quality and production value.
- The Lean principle is being introduced in the manufacturing industry for the identification of business errors and the elimination of trash or waste that takes place during the process of manufacturing. The trash can be referring to the wrong steps, activity process which does not make any sense to the business growth. Rather it affects the business strategy.
Importance of Lean principle
1. Improvement and development
Once the Lean principle is being applied in any industry, the manufacturer can be able to identify the errors. This principle can also help in re-modeling the business strategy for the development of business and increment of productivity. It has been observed that after applying the Lean principle, some of the manufacturers change the whole value stream and implement the pull strategy for the continuous flow of production to meet customer satisfaction. The lean principle also gives the best possible ideas to the manufacturer for the development of the organization. The ideas may include special training sessions, a better understanding of market demand, needs of the customer, giving a better understanding of the process of manufacturing to the team leaders as well as to the team members or staff for the improvement of production and manufacturing industry.
2. Push or Pull Process
In the manufacturing industry, the push process refers to the products that are based on the forecast, whereas the pull process refers to production based on the market and customer demand. In every manufacturing industry, it is very difficult for a manufacturer to stick into any one process. Therefore, the lean principle is used while selecting any of one process out of these two. The Lean principle gives a brief idea to the manufacturer or lean practitioners to analyze the production structure, production volume, and resources available in the industry to meet the market demand and business goal. Consideration of all the aspects will help an entrepreneur to decide which process is appropriate for the business.
3. Flow Process
Flow process is one of the major principle, aspects of lean which is being applied in the manufacturing industry for the enhancement of production. The flow process refers to the transformation of the production process from the traditional process to the lean process. After the application of the lean principle in the manufacturing industry, this production process takes place for business growth as well as for production growth.
4. Respecting People
While working in a team environment, it is the utter responsibility of every individual to provide the fellow colleagues and team members with the required level of respect that they are eligible for. This, in turn, helps you in maintaining a healthy working environment with respect to easy carry out of the project that you are collectively dealing with.
5. Creation of Value
Value creation is one of the most important principles among all the lean principles. As the lean principle gives priority to customer’s needs, it focuses on all aspects of customer demand, whether it is product quality, type, or budget of the product. Once the lean principle is applied to the manufacturing industry, the manufacturer must have to consider the value or budget that will the customer receives at last, which is the major objective of the creation of the value process.